Manufacturing Service

We provide various types of manufacturing services some are given below:

1. Machining Section

Machining is a process of shaping and fabricating metal components.  A few of the machine types used are CNC (Computer Numerical Control) machines are highly precise and efficient and have revolutionized the industry. Keyway machining is used to make narrow slots or channels for gears or fittings. Surface Grinding machines smooth flat surfaces while DRO (Digital Read Out) Milling machines provide precise control over the cutting tool. Milling machines produce components with complex shapes and Lathes are used for cylindrical components.

Machine Type and Specification

  1. CNC vertical turning lathe machine– Bed size from 100mm to 4500 mm in diameter, Height 2500mm.
  2. CNC Lathe machine- 1mm -300mm diameter and 1000mm length.
  3. Lathe machine- 1mm to 1500mm diameter and 5000mm length.
  4. Milling machine- Bed size 1200mm x 1200mm x 1000mm(Height).
  5. DRO Milling machine- position accuracy – 10 micron.
  6. Surface Grinding machine- Bed size 500mm x 2500mm x height 300mm.
  7. Keyway machining- 10mm to 300mm Diameter, 300mm height.

2. Cutting and Shearing Section

The cutting and shearing section is a vital component of the metal fabrication industry, enabling machinists and fabricators to produce complex and intricately-shaped metal components that form the backbone of many different industries. Whether relying on laser cutting, gas profile cutting, plasma cutting, CNC gas cutting, shearing machines, or some combination of these and other tools and techniques, professionals in this field work tirelessly to create the precise shapes.

Machine Type and Specification

  1. Laser cutting- up to 20mm thickness with accuracy 0.1mm. bed size 2000mm x 6000mm.
  2. Gas Profile cutting- up to 50mm thickness with accuracy 1mm bed size 2500mm x 6000mm.
  3. Plasma cutting- up to 100mm thickness with accuracy 2mm bed size 2500mm x 6000mm.
  4. CNC Gas cutting- up to 200mm thickness with accuracy 1mm(depend on thickness) bed size 2500mm x 6000mm.
  5. Shearing machine- bed length 3000mm up to 3mm thickness.

3. Bending and Rolling Section

Dish End rolling is a critical process in metal fabrication that involves the use of specialized techniques and equipment to create high-quality, precisely-shaped components. A few of the machine types used are CNC bending is a popular method that employs digital technologies to achieve incredibly precise bends and shapes in metal sheets. Hydraulic press bending is another method that uses a hydraulic press to mold and shape metal into the desired form, while rolling machines are capable of producing smooth, precisely-shaped components with ease.

Machine Type and Specification

  1. CNC bending- up to thickness 20mm, 3000mm length.
  2. Hydraulic press bending- up to thickness 250mm, diameter 6000mm.
  3. Rolling machine- up to thickness 60mm, diameter 6000mm, 2500mm length.
  4. Dish End rolling- up to diameter 6000mm, thickness 20mm.

4. 3D Printing

The 3D Printing section of the manufacturing industry utilizes a range of tools and techniques to produce high-quality, precisely-shaped components. Plastic 3D printing is a popular method for creating 3D models, toys and figurines. Model printing is another method that uses 3D printing technology to create highly detailed models for a variety of applications. Meanwhile, metal printing is an increasingly common technique that employs advanced technologies to create everything from small, intricate metal parts to large-scale metal components for industries ranging from aerospace to construction.

Machine Type

  1. Plastic 3D printing
  2. Model printing
  3. Metal printing

5. Casting Section

The Casting section of the metal fabrication industry encompasses a range of different techniques, each with its own unique advantages and applications. Investment casting allows for highly precise, intricate shapes that minimize material waste and energy consumption. Sand casting is a tried-and-true method that is well-suited for producing large castings and is often used in the production of complex shapes for automotive parts and construction equipment. Die casting is well-suited for producing small, intricate metal parts, leveraging the latest advances in technical metals alloys to achieve incredibly tight dimensional tolerances.

Casting type

  1. Investment Casting
  2. Sand casting
  3. Die casting

6. Welding Section

Welding is an essential process for joining metals and creating a wide variety of components and structures in the metal fabrication industry. ARC welding uses a welding power supply to create an electric arc between an electrode and the base material. CO2 welding utilizes carbon dioxide to create a strong, stable arc that can weld thicker metal sheets with ease. Gas welding uses a flame to weld metal, with acetylene and oxygen being the most commonly used gases. Spot welding involves creating a strong resistance between two metal sheets before heating the area with an electrical current to create a spot weld.

Welding Type

  1. ARC Welding
  2. CO2 Welding
  3. Gas Welding
  4. Spot welding

7. Advanced Manufacturing Process

Advanced Manufacturing Processes include an array of cutting-edge techniques and technologies. Water jet machining utilizes ultra-high-pressure water to cut through metals, plastics, and other materials, achieving a precise finish without any heat-related damage. EDM, or electrodischarge machining, erodes material away using the discharge of high-voltage electric sparks and is particularly effective at working with hard materials such as tungsten carbide. Laser cutting uses a focused laser beam to cut through a wide range of materials, while wire cut machines employ a continuously-fed wire electrode for 2D cutting of pre-hardened materials.

Process Type

  1. Water jet machining
  2. Wire cut machine
  3. EDM
  4. Laser cutting

8. Forging Section

Forging is a metal manufacturing process that involves shaping metal through localized compressive forces such as hammering, pressing, or rolling. The goal of forging is to create high-strength components that exhibit exceptional resilience. It is used to create small components for machinery and large, heavy-duty products, including construction equipment. Isothermal forging is an innovative type of forging process that heats the materials and die to the same temperature, so it results in even, consistent finishes. Overall, forging is a critical process in the metal manufacturing industry because it can produce components with high strength and durability.

9. Injection molding section

Injection molding is a manufacturing process that involves injecting molten material, typically plastic, into a mold to form the desired shape. The process uses a wide range of materials, including thermoplastics, thermosetting polymers, and metal powders. It is highly efficient because it can produce large quantities of identical parts with highly precise dimensions. Injection molding is commonly used in the automotive, medical, and consumer products industries to create parts such as gears, valves, and housing components. Mold design and material selection are critical factors in the injection molding process, as they can affect product quality, cycle time, and cost.

10. Gear Manufacturing section

Hobbing process – (0.5 module to 20 modules) all types of gears and gearboxes can be manufactured. Spur gear, Rack and pinion, Bevel gear, helical gear, worm and worm wheel of all standard and nonstandard modules.
Gear manufacturing is a specialized process to create gears that are used in various applications such as automobiles, industrial machinery, and clocks. The process involves designing the gear, selecting appropriate materials, and using specialized equipment to shape and finish the gear. Expertise and precision are critical for producing high-quality gears that don’t fail in important machinery. The manufacturing process can involve casting, forging or machining depending on the application.

11. Fabrication

All types of fabrication work including machine frames, heavy fabrication work, all types of welding, etc.

Fabrication is the process of creating a product, structure or component by cutting, welding or assembling various types of materials such as metal, plastic, or wood. Fabrication techniques include bending, joining, coating, and assembling of different parts, using specialized equipment and processes. It is used across several industries, including construction, automotive, and manufacturing, among others. Expertise, precision, and quality are paramount in fabrication to ensure that the final product meets the desired specifications. The fabrication process incorporates several stages, such as design and planning, material selection, fabrication and finishing, and quality control to ensure that the final product meets the customer’s expectations.

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